Product Description
We are one of the leading manufacturers, exporters and suppliers of supreme quality Turned Components. These components are used in CNC machining setup which helps to develop a fine range of CNC turned components such as turning, boring, grooving and facing. Our offered components are precisely designed and manufactured using high quality raw material with advanced technology. Although, these Turned Components can also customized as per the specifications detailed by the clients.
Features:
- Optimum performance
- Long service life
- High strength
- Corrosion resistance
Turned components are meticulously crafted mechanical or electronic parts formed by the turning process, where a rotating workpiece is shaped by a cutting tool to achieve specific dimensions and forms, typically cylindrical in shape. This precision machining method, often performed on lathes, produces high-quality, intricate parts with tight tolerances for various industries, including aerospace, automotive, electronics, and medical devices. Common examples include shafts, bushings, and connectors, made from metals like brass, steel, and aluminum, or even plastics.
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1. Material Selection:
Raw material, such as a rod or block, is chosen based on the component's intended application and properties (e.g., brass for corrosion resistance, steel for strength).
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2. Rotation:
The raw material is secured and rotated at high speed by the lathe.
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3. Material Removal:
A cutting tool is brought to the rotating workpiece, removing excess material to gradually form the desired shape, size, and surface finish.
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4. Shaping:
The tool moves parallel to the rotating workpiece to create cylindrical shapes, and can also be used to cut threads or other features.
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5. Precision Control:
Modern turning often uses Computer Numerical Control (CNC) machines to ensure high accuracy, consistent quality, and the ability to produce complex geometries and intricate designs.
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Precision:
Components are manufactured to meet exact specifications and very tight tolerances.
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Versatility:
The process can create a wide variety of shapes, from simple shafts to complex, multi-featured parts.
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Material Range:
A diverse array of materials, including metals, plastics, and composites, can be used.
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High Quality:
Achieves fine details and excellent surface finishes, ensuring reliability in demanding applications.
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Efficiency:
CNC turning allows for high-volume production with consistent quality and low material waste.
Turned components are precision-machined, mostly cylindrical parts created by shaping a rotating workpiece with a cutting tool on a lathe, a process called turning. They are known for their high accuracy, tight tolerances, and smooth surface finish, making them essential in industries like aerospace, automotive, electronics, and medical devices. Materials range from metals like steel, aluminum, and brass to plastics and composites, selected based on the component's intended application.
How Turned Components Are Made
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Turning Process:
The core method is turning, where a raw material (workpiece) is held and rotated by a lathe.
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Cutting Tool:
A cutting tool, often computer-controlled (CNC), removes excess material as the workpiece spins, shaping it into the desired form.
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High Precision:
This process allows for the creation of complex shapes and geometries with exceptional accuracy and the ability to maintain tight tolerances.
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Cylindrical Shape:
The nature of the turning process naturally results in rotationally symmetrical, often cylindrical, parts.
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Precision:
Components are engineered to meet exact specifications and tight tolerances for reliable functionality.
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Versatility:
They can be made from a wide variety of materials, including various metals, plastics, and composites.
- Aerospace: Essential for parts requiring high reliability and precision.
- Automotive: Used in components for vehicles, ensuring performance and durability.
- Electronics: Required for detailed electrical and electronic parts.
- Medical Devices: Used where precision and biocompatibility are critical.
- Machinery: Integral to hydraulic systems, pneumatic systems, and other industrial machinery.